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Effects of thermomechanical processing and annealing on the microstructural evolution and stress corrosion cracking of alloy 690, The
Miller, Cody A.
Miller, Cody A.
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2016
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The effects of short-range order (SRO), long-range order (LRO), and plastic strain on the microstructure and stress corrosion cracking (SCC) susceptibility of Ni-Cr-Fe Alloy 690 have been investigated in detail. First, the presence of 1/3{422} and 1/2{311} diffuse intensities in B=[111] and B=[112] selected area diffraction patterns (SADPs), previously believed to indicate the presence of SRO, has been examined in Alloy 690, a Ni-Cr binary alloy, and a number of FCC materials in an effort to determine their source. It is shown that these intensities are not due to SRO, although their source remains somewhat unclear. However, an experiment was conducted that tracked the strong {111} reflections in a B=[112] SADP as the sample was tilted (19°) towards a B=[111] zone axis. Significantly, it was noted that the {111} intensities never fully disappear and that they fall in the 1/3{422} positions within the B=[111] SADP. This indicates that these diffuse intensities are related to reflections that lie in the first order Laue zone (FOLZ) when the zone is aligned along B=[111], although theoretical calculations indicate scattering from these planes into the zero order Laue zone used to form the SADP should not occur. Thus, while calculations are inconsistent with the behavior expected, the diffuse intensities observed in a number of high index zones are consistent with projections of higher order Laue zone reflections into the zero layer, suggesting that the theory is in need of reassessment. Second, the stability of the γ’-Ni2Cr LRO phase present on the Ni-Cr phase diagram was examined in a Ni-55Cr binary alloy. The results indicate that the γ’-Ni2Cr phase is indeed metastable, and that the two-phase γ-Ni + α-Cr phase field extends all the way to room temperature. Likewise, the sluggish formation of the γ’-Ni2Cr phase appears to occur only over a narrow composition and temperature range. It is speculated that this important phase in more complex alloys is also metastable and its metastability should be considered in applications involving long-term, high temperature exposures. Third, the effects of thermomechanical processing and long-term aging on the microstructural evolution and SCC susceptibility of Alloy 690 were examined in detail. It is shown that cold working and subsequent aging have large impacts on the microstructures observed and on the mechanical properties, and it is these changes that are related to the differences in SCC behavior. Most importantly, it is shown that the very high work hardening in Alloy 690 leads to large increases in yield strength that appear to overshadow the more subtle variations in carbide distributions at grain boundaries and prior coherent twin boundaries, and that SCC initiation is difficult if not impossible under static loading conditions. Based on these observations, it is concluded that the long-term concerns by industry of SCC initiation in Alloy 690 in the thermally-treated condition can probably be ignored unless there are regions where the alloy has been significantly hardened mechanically and the material will undergo some type of dynamic loading.
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